WEBJan 18, 2022 · The obtained desilied bauxite was subjected to atmospheric leaching at 120 °C in a strong alkali solution (350 g L−1) or highpressure leaching at 160220 °C using the Bayer process mother ...
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WEBApr 5, 2024 · The Bayer's procedure which utilizes an acidic mineral known as bauxite as its natural resource is the main route from which aluminum and its compounds are manufactured via alkaline leaching. Globally, the Bayer process accounts for more than 90% of alumina production, with bauxite residue forming a great percentage of the by .
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WEBThe ultimate product of calcination is the most stable phase of alumina, corundum or alumina. This is, however, not desirable for smelting, because alumina is slow to dissolve in the bath (refer to Section 24). For the formation of Smelting Grade Alumina (SGA), calcination is carried out at around 950°C.
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WEB1. Conversion of Bauxite into Alumina by Bayer's Process. The conversion of bauxite into alumina involves the following steps: 1. Bauxite ore is finely divided and heated under pressure with concentrated caustic soda solution at 150°C to obtain sodium metaaluminate. A l 2 O H 2 O + 2 N a O H → 2 N a A l O 2 + 3 H 2 O. Bauxite Sodium meta
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WEBMar 21, 2023 · The bauxite residue leaching process to extract REEs can also be performed using alkaline reagents . Yatsenko and Pyagai ... This study investigated the extraction of scandium from bauxite residue obtained from an alumina refinery in West Kalimantan, Indonesia, through HighPressure Acid Leaching (HPAL) in a sulfuric acid .
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WEBApr 6, 2007 · The Bayer process is currently used to produce cellgrade alumina from bauxite. However, if the reactive silica content in the bauxite exceeds 7%, losses of caustic and aluminium as sodalite (2 Na 2 Al 2 O 3 ·3 SiO 2 ·2 H 2 O) become economically unacceptable. As Australia possesses large tonnages of bauxite containing more than .
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WEBThe Bayer process is a chemical process for refining aluminium hydroxide, Al(OH) 3 from bauxite; this aluminium hydroxide is subsequently calcined to produce alumina, Al 2 O basis of the Bayer process is an understanding of the characteristics of the sodiumhydroxide—sodiumaluminate solution relationship, namely its ability to keep sodium .
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WEBJan 1, 2010 · The relationship between alumina leaching recovery in the Bayer process to the chemical modules of bauxite fed to the process has been studied using regression and artificial neural network (ANN ...
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WEBThe Bayer process is the most commonly used refinement route, though certain countries use alternatives called the combined or parallel BayerSinter process and the Nephelinebased process [20, 37].This section describes purely the Bayer Process. Due to the impurities in the bauxite ore, it requires treatment to produce purer alumina, Al 2 O 3 .
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WEB1. Introduction. Depending on the composition and properties of the feedstock, alumina (Al 2 O 3) is produced by a variety of industrial processes [].Lowsilica bauxites are used worldwide for the production of alumina by the most energyeffective Bayer process, which is based on alkaline leaching with continuous regeneration of the solution by the .
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WEBJan 1, 2023 · More than 90% of the world's commercial manufacture of alumina is obtained by hydrochemical sodium hydroxide extraction of bauxite through the conventional Bayer process. The Bayer process is, however, associated with the generation of bauxite residue which cannot easily be disposed due to its high alkaline .
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WEBJul 28, 2019 · The novel Sandy DSP SinterLeach process provides a lower energy intensity method for the recovery of sodium and aluminium lost to bauxite residue. The present study is an investigation into the ...
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WEBJan 1, 2024 · The efficiency of Fe extraction from the bauxite by HCl leaching was % at 100 °C, HCl concentration of 10%, solid/liquid ratio of 1:10, and the process duration of 60 min, with aluminum loss ...
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WEBNov 5, 2018 · However, the hightemperature reduction, smelting and alkaline leaching process is a feasible method to recover iron and alumina from ironrich bauxite and red mud. This chapter intends to provide the reader an overview on comprehensive utilization technology of the lowgrade ironrich bauxite and Bayer red mud sources.
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WEBAug 22, 2023 · The Bayer process is used worldwide for the alumina production. This process involves the alkaline leaching of bauxite to extract Al, followed by the precipitation of Al(OH) 3 to recycle the solution [1,2,3].The leaching process results in the formation of a solid residue, commonly referred to as a bauxite residue, which consists of iron .
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WEBMar 21, 2023 · In terms of price, scandium is the most valuable rareearth element in bauxite residue. This research discusses the effectiveness of scandium extraction from the bauxite residue through pressure leaching in sulfuric acid solution. The method was selected to obtain high scandium recovery and leaching selectivity to iron and .
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WEBJan 1, 2012 · Effect of calcinations and leach time on alumina extraction yield at 25˚C25˚C % Al 2 O 3 extraction yields of the products calcined at the same conditions, obtained after the leach process ...
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WEBJun 1, 2009 · The relationship between alumina leaching recovery in the Bayer process to the chemical modules of bauxite fed to the process has been studied using regression and artificial neural network (ANN ...
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WEBJul 1, 2019 · A novel CC process was used to deep extract alumina from lowgrade bauxite. • A nearneutral CC residue with high Ca and low Al was obtained to prepare cement clinker. • The mineral transformation in alumina extraction and clinker preparation was studied. • The combined method realizes the efficient production of alumina and .
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WEBFeb 25, 2020 · In the leaching of alumina from bauxite, the ore expected to leach out in the process by reacting with NaOH is :
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WEBFeb 27, 2024 · The remaining bauxite residue is densely packed in dried form and stored in a specially constructed and scientifically managed bauxite residue reservoir (similar to existing storage and management processes), thus preventing the residue from inadvertently leaching into the groundwater. The process is said to reduce bauxite .
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WEBApr 4, 2018 · Due to drawbacks of the direct leaching route from bauxite residue, such as silica gel formation and low selectivity towards these valuable metals, a novel leaching process based on oxidative ...
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WEBJan 29, 2020 · The results show that the maximum Sc leaching efficiency of % was obtained at optimum conditions: the roasted at 1023 K for 60 min, the ratio of sulfuric acid to red mud of mL/g, the ...
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WEB3 days ago · Leaching Process Examples. The leaching process example includes the leaching of bauxite or Al 2 O 3. 2H₂O with the concentrated and heated sodium hydroxide. The concentrated NaOH here tends to dissolve the aluminium present in the given bauxite, while on the other hand, the impurities like SiO 2, TiO 2, and Fe 2 O 3 do not .
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WEBOct 5, 2017 · Bauxite residue, known as red mud, is a byproduct of alumina production using the Bayer process. Currently, its total global storage amounts to over billion tons, including about 600 million ...
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WEBMay 1, 2019 · Harald Pedersen (1927) had proven that it is viable to yield alumina at low pressure and temperatureleaching of calciumaluminate slags that is produced from smeltingreduction of bauxite. The process does not produce red mud as the iron oxides of the bauxite is % reduced during the smelting (Azof et al., 2018b).Furthermore, the .
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WEBFeb 12, 2017 · Based on lime sintering method, a novel process of alumina production from lowgrade bauxite containing sulfur or fly ash is carried out in this paper. The phase of alumina transforms from 12CaO·7Al 2 O 3 (C 12 A 7) to 4CaO·3Al 2 O 3 ·SO 3 (C 4 A 3 S), whose alumina leaching property is better, through decreasing sinter temperature .
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WEBAug 1, 2023 · A bauxite residue typically contains 15–25% of alumina depending on the origin of its ore and process conditions. Along with alumina, it also contains iron, titanium and rare earth elements ...
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WEBJan 1, 2016 · The process of the autoclave leaching of boehmitekaolinite bauxite of Severoonezhsk deposits by hydrochloric acid is researched. The effect of temperature, process time, and concentration of ...
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WEBFeb 3, 2022 · This article looks into the possibility of REE concentration into red mud by leaching an intermediate product of the bauxite sintering process at Russian alumina refineries, namely electrostatic ...
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A material supplier from Belgium would like to produce limestone powder for his custome...
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